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197784

Waste reduction by linear programing optimizing

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Last updated: 04 Jan 2025

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Abstract

The global economic crisis forces many industrial companies to be more concerned in reducing unnecessary cost, and eliminating all possible wastes inside the production lines. So that, most of companies focused on adopting the lean production tools [1]. The core idea of lean manufacturing is actually quite simple; relentlessly work on eliminating wastes from the manufacturing process. These wastes have a direct impact on costs, and profit [2]. Real-life problems can be modelled as linear programs. Linear programming is a problem-solving approach developed for situations involving maximizing or minimizing a linear function subject to linear constraints that, limit the degree to which the objective can be pursued. The objectives of this paper are to develop methods to reduce the waste in the different manufacturing processes in a technical support unit of Airplanes. This paper focuses on developing a linear programming approach in order to reduce the waste of material used in the production line. Single Minute Exchange of Die methodology (SMED) was implemented in order to reduce the changeover time. The achieved results showed that the linear programming is an effective and cheapest tool in optimizing the waste in the production lines. By using linear programming, the organization can reduce the wasted materials from 15.1% to 6.6%, with annual costs saving 288,480 Egyptian pounds (EGP). The achieved results from implementing a simple lean production tool such as, SMED helps the organization to reduce the changeover time by 44%, with annual costs saving 29,440 EGP.

DOI

10.1088/1757-899X/610/1/012079

Keywords

linear programming, lean production tools, SMED methodology

Authors

First Name

Sameh

Last Name

Salah Eldein

MiddleName

A

Affiliation

Dr., Dpt. of Industrial System Engineering, MSA University, Cairo, Egypt.

Email

ssalaheldein@msa.eun.eg

City

-

Orcid

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First Name

Nahed

Last Name

Sobhi

MiddleName

-

Affiliation

Professor Dr., Dean of Faculty of Engineering, MSA University, Cairo, Egypt.

Email

nsobhi@msa.eun.eg

City

-

Orcid

-

Volume

18

Article Issue

18

Related Issue

27598

Issue Date

2019-04-01

Receive Date

2021-10-03

Publish Date

2019-04-01

Page Start

1

Page End

14

Print ISSN

2090-0678

Online ISSN

2636-364X

Link

https://asat.journals.ekb.eg/article_197784.html

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https://asat.journals.ekb.eg/service?article_code=197784

Order

81

Type

Original Article

Type Code

737

Publication Type

Journal

Publication Title

International Conference on Aerospace Sciences and Aviation Technology

Publication Link

https://asat.journals.ekb.eg/

MainTitle

Waste reduction by linear programing optimizing

Details

Type

Article

Created At

22 Jan 2023