Beta
24898

Effect of Autofrettage on Fracture Toughness and Fatigue Crack Growth in Thick-Walled Tubes

Article

Last updated: 04 Jan 2025

Subjects

-

Tags

-

Abstract

The autofrettage process is normally used to produce favorable residual compressive stress field near the bore of a thick-walled tube, thus increasing its loading capacity and/or reducing its weight. This process retards the initiation and propagation of radial cracks in the bore N. On the other hand, the plastic deformation and hardening which occur in the cylinder due to autofrettage are likely to decrease the fracture toughness of the material, which, in turn, decreases the fatigue life. In the present work, the effect of autofrettage on fracture toughness is first investigated using standard arc-shaped specimens cut from tubes with different overstrains. It is found that increasing autofrettage overstrain to about 100% reduces the fracture toughness of the material by about 20%. Secondly, the effect of autofrettage on fatigue crack growth of internal cracks is studied experimentally using ring specimens. Furthermore, a mathematical model using the superposition principle is developed and used to predict fatigue crack growth for the speaimens used. Comparison between experimental and predicted results is performed and good agreement is generally obtained.It seems that there is an optimum value of autofrettage overstrain, which increases fatigue life and resistance to sudden failure. This value depends on the tube material and loading conditions. Further experimentation is yet to be done to confirm these results.

DOI

10.21608/asat.1999.24898

Keywords

Autofrettage, Fracture Toughness, Fatigue, Crack growth, Residual stresses, Thick-walled tubes

Authors

First Name

Y.

Last Name

El-Shaer

MiddleName

I.

Affiliation

Assistant Lecturer, Dept. Mech. Engineering, M.T.C., Cairo, Egypt.

Email

-

City

-

Orcid

-

First Name

M.

Last Name

Mostafa

MiddleName

M.

Affiliation

Assoc. Prof, Dept. Mech. Engineering, M.T.C., Cairo, Egypt.

Email

-

City

-

Orcid

-

First Name

M.

Last Name

Abdel-Kader

MiddleName

S.

Affiliation

Assoc. Prof, Dept. Mech. Engineering, M.T.C., Cairo, Egypt.

Email

-

City

-

Orcid

-

Volume

8

Article Issue

ASAT Conference, 4-6 May 1999

Related Issue

4551

Issue Date

1999-05-01

Receive Date

2019-01-16

Publish Date

1999-05-01

Page Start

1

Page End

15

Print ISSN

2090-0678

Online ISSN

2636-364X

Link

https://asat.journals.ekb.eg/article_24898.html

Detail API

https://asat.journals.ekb.eg/service?article_code=24898

Order

22

Type

Original Article

Type Code

737

Publication Type

Journal

Publication Title

International Conference on Aerospace Sciences and Aviation Technology

Publication Link

https://asat.journals.ekb.eg/

MainTitle

Effect of Autofrettage on Fracture Toughness and Fatigue Crack Growth in Thick-Walled Tubes

Details

Type

Article

Created At

22 Jan 2023