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24792

STRESS INTENSITY FACTOR CALCULATION FOR AUTOFRETTAGED TUBE TEST-SPECIMENS USING FINITE ELEMENT METHOD

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Last updated: 04 Jan 2025

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Abstract

The residual stresses, which are generated due to an autofrettage process, in a cracked autofrettaged tube may cause partial crack tip closure. In such a case, the superposition of the stress intensity factor due to both mechanical loading and residual stresses will not produce accurate results. It is, therefore, important to consider the crack closure effect in the calculation of the stress intensity factor. This has been done, in this paper, by using contact elements on the crack faces in order to prevent overlapping. In a first step, the residual hoop stresses for different degrees of autofrettage are calculated from a two-dimensional axisymmetric non-linear elastic-plastic finite element model. Elastic perfectly plastic material behaviour is assumed. The finite element results are in good agreement with the analytical solution found in the literature. For the stress intensity factor calculation, three different autofrettaged test-specimens are considered, namely ring, C-shaped and split ring. Crack length to specimen width ratio between 0.1 and 0.8 and several degrees of autofrettage are considered. Contact elements on the crack faces are used in order to prevent the overlapping and account for any possible partial crack surface closure. A spring and gap in series define the contact element. The stress intensity factor is calculated from the opening displacements behind the crack tip using the two-point displacement formula and the one-point formula.

DOI

10.21608/asat.2019.24792

Keywords

Autofrettage, Stress Intensity Factor, Fracture Toughness, Overstrain, Reverses Yielding, Cold Work and Crack Propagation

Authors

First Name

KANDIL

Last Name

A

MiddleName

S.

Affiliation

Egyptian Armed Forces.

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First Name

ABDEL-KADER

Last Name

S

MiddleName

M.

Affiliation

Prof. Arab Academy for Science and Technology, Alex. , Egypt.

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First Name

MOSTAFA

Last Name

M

MiddleName

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Affiliation

Egyptian Armed Forces.

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First Name

ABDEL WAHAB

Last Name

M

MiddleName

M.

Affiliation

Assoc. Prof. School of Mech. & Materials Engineering, University of Surrey, Guildford, UK.

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Volume

9

Article Issue

ASAT Conference, 8-10 May 2001

Related Issue

4547

Issue Date

2001-05-01

Receive Date

2019-01-15

Publish Date

2019-01-15

Page Start

1

Page End

17

Print ISSN

2090-0678

Online ISSN

2636-364X

Link

https://asat.journals.ekb.eg/article_24792.html

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https://asat.journals.ekb.eg/service?article_code=24792

Order

27

Type

Original Article

Type Code

737

Publication Type

Journal

Publication Title

International Conference on Aerospace Sciences and Aviation Technology

Publication Link

https://asat.journals.ekb.eg/

MainTitle

STRESS INTENSITY FACTOR CALCULATION FOR AUTOFRETTAGED TUBE TEST-SPECIMENS USING FINITE ELEMENT METHOD

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Article

Created At

22 Jan 2023