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THE INFLUENCE OF PULSE SHAPE ON HOLE GEOMETRY DURING Nd:YAG LASER DRILLING OF STAINLESS STEEL SHEETS

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Last updated: 04 Jan 2025

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Abstract

Laser drilling has been used for making large number of cooling holes in gas turbine engine industry due to its benefits in saving cost and time. In single pulse laser drilling, a hole can be formed in thin metallic sheets by one laser pulse with enough energy, in which the hole making may take just few milliseconds. Pulse shaping is one of the important factors that could affect the hole characteristics. In the present study; three types of pulse shapes; rectangular, ramping up, and ramping down, with pulse width of 2 ms were used to drill through holes in 1 rnm thick stainless steel sheets. Scanning electron microscope (SEM) was used to capture the necessary images of the laser-drilled holes at the different pulse shapes. An image processing technique was applied to identify the spatter around the drilled holes. It was also used to calculate the inlet hole diameter and its associated spatter deposition area. Optical microscope was utilized to measure the exit hole diameter. The hole taper was evaluated by calculating the inlet to exit hole diameters ratio. Finally, the prescribed holes are reproduced using two pulses having the same total energy as the one pulse used before. A comparison between the two drilling techniques was established. It was found that the pulse shaping could have a remarkable effect on the measured hole configurations when the two types of laser drilling were applied on the used stainless steel sheets. Also, the two drilling techniques produced holes with different final geometry.

DOI

10.21608/asat.2013.24428

Keywords

pulse shape, single pulse, Spatter, and Hole taper

Authors

First Name

MOHAMED.

Last Name

SHALAP

MiddleName

A.

Affiliation

Graduate student, Dpt. of Machine Design and Production, MTC, Cairo, Egypt.

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First Name

ATEF.

Last Name

AFIFI

MiddleName

A.

Affiliation

Ph.D., Head of Dpt. of Machine Design and Production, Mit, Cairo, Egypt.

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Orcid

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First Name

AHMED

Last Name

KOHAIL.

MiddleName

M.

Affiliation

Professor, Dean of Faculty of Technology, Workers University, Cairo, Egypt.

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Orcid

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Volume

10

Article Issue

10th International Conference On Aerospace Sciences & Aviation Technology

Related Issue

4497

Issue Date

2003-05-01

Receive Date

2019-01-14

Publish Date

2003-05-01

Page Start

295

Page End

307

Print ISSN

2090-0678

Online ISSN

2636-364X

Link

https://asat.journals.ekb.eg/article_24428.html

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https://asat.journals.ekb.eg/service?article_code=24428

Order

20

Type

Original Article

Type Code

737

Publication Type

Journal

Publication Title

International Conference on Aerospace Sciences and Aviation Technology

Publication Link

https://asat.journals.ekb.eg/

MainTitle

THE INFLUENCE OF PULSE SHAPE ON HOLE GEOMETRY DURING Nd:YAG LASER DRILLING OF STAINLESS STEEL SHEETS

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Article

Created At

22 Jan 2023