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23854

Virtual Testing of Material Heating for a Semi-Solid Forming Process

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Last updated: 24 Dec 2024

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Abstract

The research in the field of forming processes is focused on the development of novel progressive technologies leading to the significant enhancement of production efficiency and quality of final products by concurrent decrease in manufacturing costs and energy requirements on single production operations. Considerable microstructure refinement and homogenity increase belong to the typical consequences of rapid cooling and non-equilibrium solidification of melts. The fundamental
physical and metallurgical principles of rapid solidification processing can be exploited by the manufacturing of small products using the forming in semi-solid state. Thixoforming requires the material heating to higher temperatures in comparison with conventional hot forming technologies. However, considering the small volumes of heated material, effective direct electrical heating methods, induction heating or heating in electromagnetic levitation can be exploited with many advantages. After semiproduct heating to the temperatures between solidus and liquidus, the material is formed in an open or closed die ensuring the intensive heat extraction from treated material and its rapid solidification. As a result of the forming in semi-solid state, the product with very accurate shape, fine microstructure and specific material properties can be obtained. The paper deals with the computer testing of direct electric heating of high alloyed tool steel
for a semi-solid forming process using the program code ANSYS. The influence of chosen geometrical and technological parameters on the temperature distribution in heated semiproducts is evaluated.

DOI

10.21608/asat.2009.23854

Keywords

forming, semi-solid state, temperature fields, direct electric heating, Numerical simulation, ANSYS

Authors

First Name

Mária

Last Name

Behúlová

MiddleName

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Affiliation

Senior lecturer, RNDr. Mária Behúlová, PhD., Slovak University of Technology in Bratislava, Faculty of Materials Science and Technology in Trnava, Paulinska 16, 917 24 Trnava, Slovak Republic, Tel.: +421 33 5511601.

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Volume

13

Article Issue

AEROSPACE SCIENCES & AVIATION TECHNOLOGY, ASAT- 13, May 26 – 28, 2009

Related Issue

4377

Issue Date

2009-05-01

Receive Date

2019-01-08

Publish Date

2009-05-01

Page Start

1

Page End

11

Print ISSN

2090-0678

Online ISSN

2636-364X

Link

https://asat.journals.ekb.eg/article_23854.html

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https://asat.journals.ekb.eg/service?article_code=23854

Order

87

Type

Original Article

Type Code

737

Publication Type

Journal

Publication Title

International Conference on Aerospace Sciences and Aviation Technology

Publication Link

https://asat.journals.ekb.eg/

MainTitle

Virtual Testing of Material Heating for a Semi-Solid Forming Process

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Article

Created At

22 Jan 2023