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22927

EFFECT OF COOLING SLOPE CASTING PARAMETERS ON THE THIXOTROPIC MICROSTRUCTURE OF A356 ALUMINUM ALLOY

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Last updated: 04 Jan 2025

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Abstract

In the present paper, the effect of cooling slope casting (CSC) parameters process, typically, pouring temperature (T), cooling slope length (L) and tilt angle (θ), on the microstructure of A356 cast aluminum alloys was studied. The analysis of variance (ANOVA) statistical technique was carried out to clarify the relationship between the aforementioned parameters and the microstructure variables, typically, the shape factor (S.F.) and the grain size (G.S.) of the α-Al primary phase. The uniformity of the microstructure in both the axial and radial positions of the ingots was also evaluated statistically. The results revealed that the tilt angle has the highest significant effect on both shape factor and grain size. The shape factor exhibited maximum value of about 0.812 for ingots poured at θ = 30o, L = 300 mm, T = 630 oC. The minimum grain size was about 32.85 μm for ingots casted at θ= 60o, L = 200 mm, T = 630 oC. Ingots poured at θ = 60o, L = 300 mm, T = 630 oC exhibited the highest grain size uniformity. While ingots casted at θ = 30o, L = 400 mm, T = 620 oC, exhibited the highest shape factor uniformity.

DOI

10.21608/asat.2015.22927

Keywords

Cooling Slope Casting, A356 aluminum alloy, Semi-solid Processing, Microstructure

Authors

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D.

Last Name

Adss

MiddleName

M.

Affiliation

Mechanical Engineering Department – Shoubra Faculty of Engineering – Benha University, Cairo, Egypt.

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First Name

E-A.

Last Name

Attia

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-

Affiliation

Mechanical Engineering Department – Shoubra Faculty of Engineering – Benha University, Cairo, Egypt.

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First Name

T.

Last Name

Mahmoud

MiddleName

S.

Affiliation

Mechanical Engineering Department – Shoubra Faculty of Engineering – Benha University, Cairo, Egypt.

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First Name

I.

Last Name

El-Mahallawi

MiddleName

S.

Affiliation

Mining, Petroleum and Metallurgical Department, Faculty of Engineering, Cairo University, Giza, Egypt.

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-

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-

First Name

T.

Last Name

Khalifa

MiddleName

A.

Affiliation

Mechanical Engineering Department – Shoubra Faculty of Engineering – Benha University, Cairo, Egypt.

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Volume

16

Article Issue

AEROSPACE SCIENCES & AVIATION TECHNOLOGY, ASAT - 16 – May 26 - 28, 2015

Related Issue

4316

Issue Date

2015-05-01

Receive Date

2018-12-26

Publish Date

2015-05-01

Page Start

1

Page End

14

Print ISSN

2090-0678

Online ISSN

2636-364X

Link

https://asat.journals.ekb.eg/article_22927.html

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https://asat.journals.ekb.eg/service?article_code=22927

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35

Type

Original Article

Type Code

737

Publication Type

Journal

Publication Title

International Conference on Aerospace Sciences and Aviation Technology

Publication Link

https://asat.journals.ekb.eg/

MainTitle

EFFECT OF COOLING SLOPE CASTING PARAMETERS ON THE THIXOTROPIC MICROSTRUCTURE OF A356 ALUMINUM ALLOY

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Article

Created At

22 Jan 2023