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22380

Finite Element Method Based Modeling for Tool Wear Prediction in Orthogonal Cutting Process

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Last updated: 04 Jan 2025

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Abstract

Finite element method (FEM) plays vital role in simulation of many complex problems in fields such as machining, automotive, aerospace, etc. Tool wear is one of the machining problems that is essential in research due to its importance and its effect on product quality and cost. This paper shows the utilization of finite element method in modeling of two dimensional orthogonal cutting process to predict tool wear of uncoated tungsten carbide tool using Abaqus/CAE program. The simulation methodology included the implementation of Johnson-Cook (J-C) model to define the material behavior. Also, the adaptive meshing technique (ALE) is used in simulation the cutting process to combine the advantages of Lagrangian technique that is commonly used in solid mechanics analysis and Eulerian techniques that is commonly used in fluid mechanics analysis. The objective is to predict tool wear location on tool face by using finite element method and compare the results with the experimental work.

DOI

10.21608/asat.2017.22380

Keywords

Finite element method (FEM), orthogonal cutting, Johnson-Cook (J-C) model, adaptive meshing or Arbitrary Lagrangian-Eulerian (ALE) technique

Authors

First Name

A.

Last Name

Ali

MiddleName

Hatem

Affiliation

Teaching Assistant, Modern Academy for engineering and technology.

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Orcid

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First Name

B.

Last Name

El Hossainy

MiddleName

Tarek M.

Affiliation

Professor in mechanical design and production engineer, Cairo University.

Email

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Orcid

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First Name

C.

Last Name

Abd-Rabou

MiddleName

M.

Affiliation

Professor in mechanical design and production engineer, Cairo University.

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Volume

17

Article Issue

AEROSPACE SCIENCES & AVIATION TECHNOLOGY, ASAT - 17 – April 11 - 13, 2017

Related Issue

4266

Issue Date

2017-04-01

Receive Date

2018-12-19

Publish Date

2017-04-01

Page Start

1

Page End

14

Print ISSN

2090-0678

Online ISSN

2636-364X

Link

https://asat.journals.ekb.eg/article_22380.html

Detail API

https://asat.journals.ekb.eg/service?article_code=22380

Order

18

Type

Original Article

Type Code

737

Publication Type

Journal

Publication Title

International Conference on Aerospace Sciences and Aviation Technology

Publication Link

https://asat.journals.ekb.eg/

MainTitle

Finite Element Method Based Modeling for Tool Wear Prediction in Orthogonal Cutting Process

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Article

Created At

22 Jan 2023