106876

Effect of Preparation Parameters and Sintering Conditions on the Properties and Microstructure of Nickel Pellets Prepared by Conventional Powder Metallurgy

Article

Last updated: 01 Jan 2025

Subjects

-

Tags

Inorganic chemistry

Abstract

Eleven types of nickel pellets were prepared from two types of nickel powders. The first type of Ni powder had filamentary particles in shape with particle size less than 63 µm, the second type of Ni powder possessed nearly spherical particles in shape with particle size less than 149 µm. One type of pellets was prepared from Ni(B) powder whose particle size was reduced to less than 70 µm. The pellets were fabricated by conventional powder metallurgy. Green pellets were initially formed by compaction under 420 MPa and then sintered at 1200 °C. The dependence of the characteristics and microstructure of sintered pellets on particle shape, size of particles, powder milling, binder addition, holding time at 1200 °C, and the rate of raising green pellets temperature at the early stage of heating was investigated. Weighing in air and in floating liquid (water), measuring the sintered pellets volume, X-ray diffractometry, optical microscopy, scanning electron microscopy, X-ray energy dispersion analysis, and Vickers microhardness measurements were used to determine the properties and microstructures of fabricated pellets. The apparent density and microhardness of pellets prepared from filamentary particles with the addition of wax as a binder were the highest, about 8.23 gm/cm3 and 158 VHN, respectively.

DOI

10.21608/ejchem.2020.28882.2621

Keywords

Nickel, Powder metallurgy, Microstructure, sintering, density

Authors

First Name

Lamiaa Z.

Last Name

Mohamed

MiddleName

-

Affiliation

Mining, Petroleum, and Metallurgical Engineering Dept., Faculty of Engineering, Cairo University, Egypt.

Email

lamiaa.zaky@cu.edu.eg

City

Cairo

Orcid

-

First Name

Omayma A.

Last Name

El kady

MiddleName

-

Affiliation

Powder Technology Division, Central Metallurgical Research and Development Institute (CMRDI), Helwan, Egypt.

Email

-

City

-

Orcid

-

First Name

Mohamed. M.

Last Name

Lotfy

MiddleName

-

Affiliation

Mining, Petroleum, and Metallurgical Engineering Dept., Faculty of Engineering, Cairo University, Egypt.

Email

-

City

-

Orcid

-

First Name

Hafiz A.

Last Name

Ahmed

MiddleName

-

Affiliation

Mining, Petroleum, and Metallurgical Engineering Dept., Faculty of Engineering, Cairo University, Egypt.

Email

-

City

-

Orcid

-

First Name

Fawzi A.

Last Name

Elrefaie

MiddleName

-

Affiliation

Mining, Petroleum, and Metallurgical Engineering Dept., Faculty of Engineering, Cairo University, Egypt.

Email

-

City

-

Orcid

-

Volume

64

Article Issue

1

Related Issue

19680

Issue Date

2021-01-01

Receive Date

2020-04-27

Publish Date

2021-01-01

Page Start

33

Page End

45

Print ISSN

0449-2285

Online ISSN

2357-0245

Link

https://ejchem.journals.ekb.eg/article_106876.html

Detail API

https://ejchem.journals.ekb.eg/service?article_code=106876

Order

4

Type

Original Article

Type Code

297

Publication Type

Journal

Publication Title

Egyptian Journal of Chemistry

Publication Link

https://ejchem.journals.ekb.eg/

MainTitle

Effect of Preparation Parameters and Sintering Conditions on the Properties and Microstructure of Nickel Pellets Prepared by Conventional Powder Metallurgy

Details

Type

Article

Created At

22 Jan 2023