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179872

THE EFFECT OF ADDING CALCINED ALUMINA ON THE MICROSTRUCTURE AND MECHANICAL PROPERTIES OF ALUMINUM FOAM

Article

Last updated: 26 Dec 2024

Subjects

-

Tags

Mechanical, Power, Production, Design and Mechatronics Engineering.

Abstract

In the last decades, Aluminum foam has attracted many researchers and manufacturers due to its unique properties which find a lot of applications, especially in a lightweight structure. The current work aims to study the effect of adding calcined alumina to the melting aluminum on the final mechanical and microstructure of produced aluminum foam. Calcium carbonate was used as a foaming agent. The study reveals that calcination times/temperature have a significant effect on the final foam porosity. with increasing calcination time from 30 min to 90 min the foam density improved from 2.27 to 1.27 g/cm3, which consequently result in increase of samples porosity from 15.9 to 52.7%. also, the results from the compression test show that the variation of calcination time can be used to alter the energy absorption capacity of samples. Tested samples achieved the highest energy absorption of 128 MPa at a calcination time of 90 min. Also, the study reveals that calcination temperature has a significant effect on the final foam porosity. with increasing calcination temperature from 400 to 800°C, the foam density improved from 2.18 to 1.09 g/cm3, which consequently result in increase of samples porosity from 18.94 to 52.79%. Tested samples achieved the highest energy absorption of 325 MPa at a calcination temperature of 800°C. The increase in porosity is measured by ImageJ software, and the energy absorption test was carried out by a quasi-static compression test. These improvements produced material can be used in applications needs high energy absorption like automotive industry.

DOI

10.21608/jesaun.2021.76842.1053

Keywords

Aluminum Foam, calcined alumina, lightweight materials, Blowing Agent, energy absorption

Authors

First Name

Mohamed

Last Name

Amin Elsheemy

MiddleName

-

Affiliation

Mechanical Engineering Dept., Institute of Aviation Engineering and Technology, Cairo, Egypt

Email

mohamedgamalshafeek202099@yahoo.com

City

-

Orcid

-

First Name

Ibrahim

Last Name

H Abdel Daiam

MiddleName

-

Affiliation

Mechanical Engineering Department, Faculty of Engineering, Assiut University, Assiut 71516, Egypt

Email

hasa57ibm@yahoo.com

City

Assiut

Orcid

-

First Name

Refaie

Last Name

Omar

MiddleName

-

Affiliation

Mining and Metallurgical engineering Department, Faculty of Engineering, Assiut University, Assiut 71516, Egypt

Email

dr_refaie@aun.edu.eg

City

Assiut

Orcid

0000-0001-5145-9944

First Name

Yasser

Last Name

Abdelrhman

MiddleName

-

Affiliation

Mechanical Engineering Department, Faculty of Engineering, Assiut University, Assiut 71516, Egypt

Email

yasser.abdelrhman@aun.edu.eg

City

Assiut - Egypt

Orcid

0000-0001-8284-4028

Volume

49

Article Issue

No 5

Related Issue

18891

Issue Date

2021-09-01

Receive Date

2021-05-20

Publish Date

2021-09-01

Page Start

551

Page End

576

Print ISSN

1687-0530

Online ISSN

2356-8550

Link

https://jesaun.journals.ekb.eg/article_179872.html

Detail API

https://jesaun.journals.ekb.eg/service?article_code=179872

Order

2

Type

Research Paper

Type Code

1,438

Publication Type

Journal

Publication Title

JES. Journal of Engineering Sciences

Publication Link

https://jesaun.journals.ekb.eg/

MainTitle

THE EFFECT OF ADDING CALCINED ALUMINA ON THE MICROSTRUCTURE AND MECHANICAL PROPERTIES OF ALUMINUM FOAM

Details

Type

Article

Created At

23 Jan 2023