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82244

AN INVESTIGATION INTO A CONVENTIONAL SPINNING PROCESS COMBINED WITH FLOW FORMING WITH SIMULTANEOUSLY BURNISHING PROCESSES

Article

Last updated: 25 Dec 2024

Subjects

-

Tags

Production Engineering & Design.

Abstract

Spinning process is a sheet metal forming technology used in the production of the symmetrical industrial parts. It is an efficient and inexpensive manufacturing process and has been widely used in various applications. In this research, new technique was developed to perform three different operations in the same stroke, namely conventional spinning, shear spinning (wall thickness reduction) and burnishing processes. This new technique has been performed by a new tool which consists of three stages, the first stage consists of two rollers to carry out conventional spinning process; the second stage includes two opposite balls to perform the process of shear spinning and the last stage comprises another two opposite balls to perform the process of burnishing. The burnishing balls differ from the shear balls in which that the burnishing balls have a spring behind the balls to decide the required burnishing load. Experimental work was conducted and confirmed the success of the presented technique. The response of the product quality and required load to process parameters such as rotational speed (46,76,150 and 230 rpm), axial feed (0.15,0.3,0.6 and 1.21 mm/rev) and burnishing load (20, 25 and 30 KN) was checked and clarified. The results showed that, the optimum condition for forming load occurred at rotation speed at 150 rpm, axial feed 0.3 rev/mm and burnishing load 25 KN.

DOI

10.21608/jaet.2021.82244

Keywords

Combined processes, Conventional spinning, Shear flow forming, Ball Burnishing

Authors

First Name

K.

Last Name

Atia

MiddleName

M.

Affiliation

Production Engineering and Mechanical Design Department, Minia university, Minia, Egypt

Email

karim.m.atia@mu.edu.eg

City

-

Orcid

-

First Name

S.

Last Name

El-Abden

MiddleName

-

Affiliation

Production Engineering and Mechanical Design Department, Minia university, Minia, Egypt

Email

-

City

-

Orcid

-

First Name

M.

Last Name

El-Sheikh

MiddleName

N.

Affiliation

Mechanical Engineering Department, Beni-Suef University, Beni-Suef, Egypt.

Email

-

City

-

Orcid

-

First Name

W.

Last Name

Marzouk

MiddleName

-

Affiliation

Production Engineering and Mechanical Design Department, Minia university, Minia, Egypt

Email

-

City

-

Orcid

-

Volume

40

Article Issue

1

Related Issue

11278

Issue Date

2021-01-01

Receive Date

2020-02-01

Publish Date

2021-01-01

Page Start

97

Page End

107

Print ISSN

2682-2091

Online ISSN

2812-5487

Link

https://jaet.journals.ekb.eg/article_82244.html

Detail API

https://jaet.journals.ekb.eg/service?article_code=82244

Order

9

Publication Type

Journal

Publication Title

Journal of Advanced Engineering Trends

Publication Link

https://jaet.journals.ekb.eg/

MainTitle

AN INVESTIGATION INTO A CONVENTIONAL SPINNING PROCESS COMBINED WITH FLOW FORMING WITH SIMULTANEOUSLY BURNISHING PROCESSES

Details

Type

Article

Created At

22 Jan 2023