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100777

Relative Performance of Coated Ceramic and CBN Inserts in Hard Turning of Ti6Al4V Alloy

Article

Last updated: 04 Jan 2025

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Tags

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Abstract

Characteristics of cutting insert are key factors for the reliability of machining of difficult-to-cut materials such as Ti6Al4V alloy. Therefore, in this paper a comparison between the performance of two different materials, ceramic insert coated by (Al2O3+TiNC) and CBN, when turning Ti6Al4V alloy in dry environment. Effect of process parameters, feed rate, cutting speed and depth of cut, and their interactions on measured cutting temperature were examined for both inserts. Taguchi method was utilized to design of experiments (L9) and the results were analyzed by analysis of variance (ANOVA). From the results, CBN insert showed a good behavior for heat dissipation during machining compared with coated ceramic insert with a reduction in cutting temperature by 28%. Moreover, it was found that cutting temperature increased by increase in cutting speed and depth of cut and decrease in feed rate when using the two types of insert. In addition, it was observed that cutting temperature was affected by varying process parameters when machining by CBN insert more than the case of coated ceramic tool. The significant parameter affected cutting temperature in the case of CBN was feed rate followed by cutting speed. While at coated ceramic insert, the most significant parameters effect on cutting temperature was cutting speed

DOI

10.21608/pserj.2020.32842.1044

Keywords

Ti6Al4V alloy, cutting temperature, coated ceramic insert, CBN insert, hard turning

Authors

First Name

Al Shimaa

Last Name

Abdelnasser

MiddleName

-

Affiliation

lecturer assistant at faculty of engineering, port said university

Email

shimaaa_222@yahoo.com

City

portsaid

Orcid

-

First Name

Azza

Last Name

Barakat

MiddleName

-

Affiliation

Production Engineering Dept., Helwan University, Cairo, Egypt

Email

barakatazza5@hotmail.com

City

Cairo

Orcid

-

First Name

Samar

Last Name

Elsanabary

MiddleName

-

Affiliation

Mechanical Production Dept., Faculty of Engineering, Port Said University, Egypt

Email

samar.abbas@eng.psu.edu.eg

City

Port Said

Orcid

-

First Name

Ahmed

Last Name

Nassef

MiddleName

-

Affiliation

Department of Production and Mechanical Design Engineering, Faculty of Engineering, Port-Said University, Port-Fouad, Port-Said 42523, Egypt

Email

nassef12@eng.psu.edu.eg

City

port Said

Orcid

-

Volume

24

Article Issue

2

Related Issue

17227

Issue Date

2020-09-01

Receive Date

2020-06-18

Publish Date

2020-09-01

Page Start

114

Page End

121

Print ISSN

1110-6603

Online ISSN

2536-9377

Link

https://pserj.journals.ekb.eg/article_100777.html

Detail API

https://pserj.journals.ekb.eg/service?article_code=100777

Order

12

Type

Original Article

Type Code

813

Publication Type

Journal

Publication Title

Port-Said Engineering Research Journal

Publication Link

https://pserj.journals.ekb.eg/

MainTitle

Relative Performance of Coated Ceramic and CBN Inserts in Hard Turning of Ti6Al4V Alloy

Details

Type

Article

Created At

22 Jan 2023